Heavy-Duty Tyre Racking Systems for Warehouse & Commercial Distribution
ILS Middle East designs, manufactures, and installs high-density industrial tyre racking systems engineered specifically to protect tyre bead integrity, prevent flat-spot deformation, and maximize vertical storage capacity in automotive logistics facilities.
Conventional horizontal pallet racking or bulk floor stacking inevitably leads to tyre sidewall warping, severe handling delays, and significant fire hazards. Our modular tyre storage solutions utilize specialized load-bearing beam profiles that support tyres on their tread circumference across dual horizontal rails. This configuration guarantees full individual selectivity, compliant flue space ventilation, and direct FIFO/LIFO accessibility across single-tier retail bays up to high-bay multi-tier mezzanine installations.
Engineered Tyre Storage Configurations
To match your warehouse throughput, ceiling height, and handling equipment, ILS supplies purpose-built configurations tailored for automotive assembly lines, 3PL distributors, and commercial fleet depots:
High-Bay Warehouse Tyre Racks
Engineered for high-volume tyre distribution centers utilizing narrow-aisle order pickers or specialized forklift attachments. Supports clear heights up to 12 meters with reinforced bracing.
Multi-Tier Tyre Mezzanine Systems
Doubles or triples usable facility floor space by integrating walk-on steel grid decking and staircases directly into the upright structure for rapid manual item picking.
Heavy-Duty TBR & OTR Industrial Racks
Heavy structural steel profiles fabricated to handle large Truck, Bus & Radial (TBR) and heavy Off-The-Road (OTR) tyres with bay capacities exceeding 4,000 kg.
Modular Retail & Dealership Racks
Clean, powder-coated modular tyre shelving providing organized, rapid-access inventory displays for automotive dealerships, 4S service workshops, and tyre fitment centres.
Supported Tyre Classifications & Applications
Our custom beam spans and adjustable level pitches (50mm/75mm) allow seamless storage across the full range of commercial and industrial rubber tire classifications:
Technical Specifications & Structural Parameters
Fabricated from high-tensile structural steel (Q235B / SS400) and treated with electrostatic powder coating for optimal resistance to heat and humidity across the Middle East and Africa.
| Technical Metric | Standard Duty Specification | Heavy Duty / Commercial Specification |
|---|---|---|
| Beam Profile Type | Stepped Beam / Round Tubular Support | Reinforced Box Beam / Angled Cradle Beam |
| Bay Width / Clear Span | 1,200 mm – 2,200 mm | 1,800 mm – 2,700 mm |
| Frame Depth | 450 mm – 600 mm (PCR Tyres) | 800 mm – 1,100 mm (Truck & Commercial) |
| Load Capacity Per Level | 300 kg – 600 kg per pair of beams | 800 kg – 2,000 kg per pair of beams |
| Level Adjustability | 50 mm Pitch increments | 75 mm Pitch increments with safety locking pins |
| Surface Finish | Anti-corrosion Electrostatic Powder Coating | Heavy-Duty Powder Coat / Hot-Dip Galvanized |
The Engineering Edge: Why Global Procurement Teams Choose ILS
Automotive storage requires strict adherence to structural safety standards and precision floor load calculations. Under-engineered racks risk beam sagging and fatal collapse under dense tyre loads. ILS guarantees end-to-end quality through:
- Compliance with FEM 10.2.02 and EN 15512 static steel storage codes.
- Certified site surveys, slab strength testing, and custom CAD layout engineering.
- Certified installation crews equipped for projects across Dubai, Abu Dhabi, Saudi Arabia, and Africa.
- Official load capacity signs, safety audit inspections, and warehouse relocation services.
Ready to Maximize Your Tyre Warehouse Efficiency?
Speak directly with our storage structural engineers for a free layout consultation and competitive quotation.