Heavy-Duty Carpet Roll Storage Racks for Warehouses & Showrooms
ILS Middle East engineers and supplies specialized Carpet Storage Racking Systems tailored specifically for floor covering distributors, textile manufacturers, artificial turf logistics hubs, and commercial interior wholesalers across the UAE, GCC, and Africa.
Storing long, continuous cylindrical loads on standard pallet racking creates severe safety hazards, wasted flue space, and irreversible core deformation. Our custom structural steel roll racks are engineered with continuous load support, smooth galvanized decking or heavy roll cradles, and clear entry bays optimized for carpet boom forklift attachments.
Core Crush Prevention
Uniform structural support channels and recessed cradles eliminate pressure flat-spots on delicate woven rugs and tufted carpet rolls.
Deep-Reach Bay Profiling
Custom bay depths ranging from 3.0 m up to 12.0 m engineered to house 2 m, 4 m, and 5 m wide carpet rolls without cantilever deflection.
FEM / EN Certified
Built from high-yield cold-rolled steel tested under stringent European FEM 10.2.02 and EN 15512 static load calculation guidelines.
Custom Roll Storage Configurations
Every commercial facility handles distinct roll weights, inventory rotation velocities, and handling machinery. We supply purpose-built systems tailored to your operational specifications:
1. Continuous Deep Carpet Racks (Pigeon Hole / Bay System)
Constructed using structural box beams with heavy-duty particleboard, wire mesh decks, or galvanized steel pans. This creates partitioned horizontal tunnels that allow forklifts equipped with carpet rams (carpet poles) to insert and extract individual rolls without disturbing adjacent inventory.
2. Cantilever Roll Storage Systems
Engineered for extra-long rolls, artificial turf, and flexible vinyl floor coverings. By eliminating front vertical columns, cantilever racks provide uninterrupted horizontal bays for fast overhead crane or multidirectional reach truck loading.
3. Multi-Tier Carpet Storage Mezzanines
When high ceiling clearance is available, our multi-level rack-supported platforms double or triple your accessible floor area, combining bottom-bay bulk roll storage with upper-level carpet cutting, binding, and sampling zones.
Materials & Products Stored
Technical Specifications & Engineering Parameters
| Parameter | Specification Range | Design Standard / Option |
|---|---|---|
| Clear Bay Depth | 2,000 mm – 12,000 mm (Custom) | Tailored to 2 m, 3 m, 4 m, 5 m Roll Lengths |
| Load Capacity Per Level | 500 kg – 5,000 kg UDL | FEM 10.2.02 / EN 15512 Compliant |
| Frame Heights | Up to 12,000 mm single run | Heavy-duty boxed upright profiles |
| Shelf Infill Options | Galvanized Steel Shelves / Chipboard | Continuous flush surface to prevent snagging |
| Handling Compatibility | Carpet Pole / Boom Forklift / Stacker | Engineered entry chamfers for guide alignment |
| Surface Protection | Electrostatic Powder Coating / Hot-Dip Galv | High scratch resistance in high-cycle hubs |
Engineering, Turnkey Installation & Safety Compliance
ILS Middle East delivers fully integrated warehouse fit-out contracts. From initial 3D CAD facility mapping and slab loading verifications to certified mechanical installation and official load-signage sign-off, every step is managed by qualified storage engineers.
Our structures incorporate heavy upright floor anchors, collision barriers, and column wrap guards to protect investment assets from equipment impacts, ensuring compliance with local civil defense and international occupational health and safety codes.