Engineered Double Deep Pallet Racking Systems in UAE, GCC & Africa
Maximize your floor footprint and increase pallet storage density by up to 35%–40% compared to conventional selective pallet racking. Double deep racking eliminates redundant access aisles by storing pallets two positions deep in back-to-back configurations, offering the ideal balance between density, throughput, and capital efficiency.
How Double Deep Racking Works
In a standard selective racking arrangement, each row of racking is separated by an operating aisle. In a Double Deep system, pallets are stored two units deep from a single aisle access face. With specialized double-reach forklifts or pantograph-equipped reach trucks, operators pick and place pallets located in both the front and rear positions.
This layout operates primarily on a First-In, Last-Out (FILO) inventory protocol per lane, making it an exceptional choice for distributors and manufacturers handling medium volumes of identical SKUs, batch manufacturing, and high-turnover cold chain goods.
System Specifications & Technical Capabilities
| Parameter | Standard Specification | Custom Options |
|---|---|---|
| Capacity per Level | 1,000 kg – 4,500 kg UDL per pair of beams | Reinforced box beams up to 5,000+ kg |
| Upright Frame Height | Up to 12,000 mm (12m) | Custom high-bay structural heights |
| Beam Adjustability | 50mm / 75mm pitch increments | Custom slot punching specifications |
| Steel Standard | High-tensile Q235B / Q355B (EN 10025) | Compliant with FEM 10.2.02 / EN 15512 |
| Surface Treatment | Durable epoxy polyester electrostatic powder coat | Hot-dip galvanized for deep cold storage |
| Handling Equipment | Double-reach truck, pantograph reach truck | Camera-guided mast systems, guide rails |
Key Engineering Advantages
40% Floor Space Saving
Cuts operating aisles by 50% relative to single-selective layouts, significantly boosting cubic storage volume.
Structural Rigidity
Heavy-duty upright frames and beam connectors engineered against static, seismic, and dynamic forklift impacts.
Low Cost Per Pallet
Delivers significantly lower cost-per-pallet position compared to automated deep storage or drive-in solutions.
Tailored Double Deep Solutions by Industry Application
ILS Middle East engineers double deep configurations to address the specific environmental and operational challenges of modern supply hubs:
- Cold Storage & Freezers: Maximizes expensive chilled cubic space, reducing refrigeration loss.
- FMCG & Food Distribution: Optimized for multiple-pallet batch lots and predictable SKU dispatch schedules.
- Pharmaceutical Warehousing: Hygienic powder-coated finishes supporting climate-controlled compliance.
- Manufacturing Raw Materials: Buffer storage for production components requiring fast batch feeding.
End-to-End Delivery & Certified Implementation
Every double deep project executed by ILS Middle East adheres strictly to international engineering principles (EN 15512 and FEM design codes). We conduct full facility inspections including floor slab bearing capacity, concrete leveling, and forklift turn radiuses before generating accurate AutoCAD approval drawings. Our full-time, certified installation crews erect, align, anchor, and torque all connections, concluding with certified load capacity signage and handover documentation.