High-Density Medium Duty Racking for Manual Picking Operations
Medium Duty Racking Systems—commonly referred to as Long Span Shelving—serve as the indispensable link between lightweight boltless shelving and heavy-duty selective pallet racking. Engineered specifically for manual handling, unpalletized goods, multi-SKU bins, and bulky cartons, these systems provide exceptional structural rigidity without the requirement for dedicated material handling equipment like reach trucks or counterbalance forklifts.
At ILS Middle East, our medium duty storage configurations are designed, manufactured, and installed in strict compliance with FEM and EN design standards. Utilizing high-yield cold-rolled steel, pre-galvanized components, or electrostatically applied epoxy-polyester powder coats, we supply warehouses, fulfillment hubs, spare parts distribution centers, and manufacturing assembly lines across Dubai, Abu Dhabi, Saudi Arabia, and the broader GCC with durable, high-density storage capacity.
Engineered System Configurations & Decking Options
Every industrial operation features a distinct SKU profile. Our long span racking solutions support diverse shelf inserts, custom spans, and bay depths configured precisely to the volume and weight of your inventory:
Steel Panel Shelves
Pre-galvanized or powder-coated flush-fit steel decking panels. Fire-resistant, ultra-hygienic, and ideal for greasy automotive spare parts, chemical bins, and liquids.
Wire Mesh Decking
Increases in-facility sprinkler water penetration and overhead ambient illumination while preventing carton accumulation of dust and debris.
Plywood & High-Density Timber
Cost-effective 18mm–25mm engineered timber or marine plywood decking secured by stepped beams for dry carton picking, logistics, and bulk packing lines.
Multi-Tier Picking Mezzanines
Upright columns extended vertically to support rack-supported walkways, staircases, and catwalks, effectively tripling floor picking capacity without structural expansions.
Technical Specifications & Structural Parameters
Our long span systems are modular, featuring an interlocking claw design with integral beam safety pins to completely eliminate accidental dislodgment during rapid manual order fulfillment.
| Parameter | Standard Engineering Range | Custom / Project Build |
|---|---|---|
| Load Capacity per Tier | 300 kg – 600 kg (Uniformly Distributed) | Up to 1,000 kg / level (Heavy Spec) |
| Frame Height | 1,800 mm to 4,500 mm | Up to 9,000 mm (Multi-Tier Catwalks) |
| Beam Clear Span | 1,200 mm, 1,500 mm, 1,800 mm, 2,000 mm | Custom lengths up to 2,700 mm |
| Shelf Depth | 400 mm, 600 mm, 800 mm, 1,000 mm | Custom depth configurations on request |
| Vertical Level Adjustment | 50 mm step increments | 50 mm / 75 mm standard perforation |
| Finish & Protection | Powder Coated (RAL 5015 / RAL 2004) | Hot-dip galvanized for corrosive/cold zones |
Key Industrial Applications Across the GCC & Africa
Designed for fast-moving picking environments, our long span racking systems are widely implemented across critical industrial and supply chain sectors:
- Automotive Spare Parts & Workshops
- E-Commerce Bins & Split-Case Order Picking
- Pharmaceutical & Medical Distribution
- Hardware, Power Tools & Electrical Supplies
- Retail Stockrooms & Department Store Backrooms
- Government Records, Archives & Document Centers
End-to-End Service Delivery: Engineering to Commissioning
Procuring with ILS Middle East gives your supply chain full lifecycle assurance. Our certified structural engineers carry out comprehensive physical site surveys, optimize aisle widths based on pick carts and staff flow, generate certified CAD layout drafts, and oversee professional installation crews.
Each installed rack system is properly plumbed, anchored with high-tensile baseplates into concrete slabs, and tagged with statutory rated load warning notices in compliance with workplace safety mandates.